Civil and Structural engineering

Case Study

Analysis of natural draught cooling towers

  • Eigenvalue analysis
  • Wind loading analysis
  • Seismic response assessment

Bierrum International Ltd provided the design and specialist construction equipment for the building of two new cooling towers at the Trino Vercellese power plant in northern Italy. Bierrum used LUSAS Civil & Structural to help with its design of the 90m high structures for its client, Italy’s largest power company, ENEL (Ente Nazionale per l’Energia eLettrica).

The cooling towers, which were some of the first to be built in Italy, include many state-of-the-art features; including ‘dry’ cooling technology and the incorporation of meridional support columns and a central chimney. On coming into service in June 1998 it became ENEL’s first modern, greenfield Gas Turbine and Combined-Cycle Plant. Bierrum were responsible for the complete structural design of the towers, as well as for the supply of all specialist construction equipment and supervision.

Construction

Each cooling tower is supported on a 5.8 metre wide by 2.0 metre high conventional reinforced concrete annular ring foundation. The foundations incorporate plinths for each of the 36 pre-cast concrete support columns. As each column weighed in excess of 90 tonnes sophisticated lifting and temporary works schemes were designed to assist installation. The tower shells were constructed using a patented climbing access and formwork system that provided easy access to the working face and allowed a 1.5m lift of concrete to be constructed every working day.

Typical mode shape Stress contours from wind loading

Modelling and analysis

The tower shell, support columns and ring foundation were all modelled. LUSAS command files (useful for creating families of structures) were used to both create the two thousand element model as well as assist in the processing of the results. Loading on the structures included dead and wind loads, temperature effects, earthquake loads and stresses due to the settlement of the foundations. John Turner, Bierrum’s Chief Engineer at the time and now of John Turner (Engineering Consultants) Ltd. said: "we decided to use separate analyses for short and long term loads, and for alternative foundation stiffnesses, and we used the LUSAS eigenvalue facilities for calculating the seismic response and for checking for global buckling." In summary he said: "The deformed mesh and stress contour plots produced by LUSAS proved invaluable in showing how the structure was responding to the various loading conditions."

"The deformed mesh and stress contour plots produced by LUSAS proved invaluable in showing how the structure was responding to the various loading conditions."

John Turner (formerly of Bierrum International Ltd)

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