Engineering analysis and design software
Bridge design and engineering

Case Study

Assessment of the Forsmo Bridge

  • Steel truss arch railway bridge requiring upgrading for increased axle loading
  • Iterative model development to incorporate strain gauge results
  • Global and local modelling to assess Ultimate, Servicibility and Fatigue Limit States

Forsmo Bridge, Sweden

The use of on-site measurements to refine and improve an initial finite element model of a structure for subsequent detailed analytical investigations is invaluable. Ramboll successfully used strain gauge measurements on the Forsmo Bridge in Sweden to fine-tune a LUSAS Bridge model prior to carrying-out an in-depth assessment of the structure for a proposed increase in freight train axle loading.

Overview

Built in 1912, the Forsmo Bridge is a 263m long, 50m high riveted steel-truss-arch railway bridge which crosses the Aangermann River in Northern Sweden between Luleaa and Borlange. The 104m main span is linked by hinges to two side spans. As part of the Swedish National Rail Administration’s STAX 25 programme the bridge was to be assessed and potentially upgraded for freight trains with a 25 tonne axle load.

Modelling

A 3D model of the structure was built in LUSAS to look at the effects of global deformation, the interaction between the main arch-truss structure and upper superstructure which consists of braced longitudinal and cross beams, and the distribution of sectional forces primary and secondary members. In addition, a number of joints of particular interest were individually modelled in LUSAS to derive stiffnesses and show local effects.

In the global model beam elements represented all bridge members and because of this the derivation of centres of gravity of the beams, beam eccentricities and stiffnesses of complex joints was of prime importance in order to give valid results. Because of the difficulty in determining appropriate values for modelling purposes strain gauges were used to help fine-tune the model.

Bridge details and LUSAS model

Strain gauge measurements

Bridges of this type are highly sensitive to the distribution of sectional forces in the Ultimate Limit State and Fatigue Limit States. In recoginition of this, the Swedish Rules For Classification Handbook recommends full 3D finite element modelling and updating of models using on-site strain-gauge measurements. On the Forsmo Bridge, groups of strain gauges were installed in carefully selected locations to obtain information concerning the behaviour of the structure under in-service loading. From these, time-series results from standard freight trains of known configurations and axle weights were obtained.

By plotting strain gauge measurements alongside corresponding results from the LUSAS model an initial assessment could be made. Sensitivity analyses carried out using refined geometric data and joint conditions then derived an improved model for re-assessment. This process was repeated using a succession of updated models until the best possible overall LUSAS model was obtained. The results obtained from updating of the initial model can best be summarised by stating that the interaction between global and local effects proved to be substantial with stresses in some members changing by more than 100% from their initial values. This highlighted the importance of using this method.

Stresses in Longitudinal and Cross Beams

Assessment results

The primary superstructure (consisting of members such as verticals, diagonals and arch members) was found to have sufficient capacity for a 30 tonne axle load and a corresponding distributed load of 100 kN/m with respect to Ultimate Limit State and Servicibility Limit State. Both of these capacities are higher than that required by the STAX 25 programme. With respect to the Fatigue Limit State the stress ranges for the most critical members and riveted connections were all in accordance with the Swedish Rules for Classification Handbook meaning that this part of the structure at least has the capacity to be updated to modern train load levels.

Complex beam connection detail and LUSAS model

For the upper superstructure (consisting of longitudinal and cross beams) the analyses showed that the ULS capacity could be upgraded to the 25 tonne axle loading required by the STAX 25 programme provided that yielding was allowed at selected joints to allow sectional forces to be re-distributed. To try and achieve this various potential modifications to the existing structure were assessed and nonlinear models of key joints were built and analysed in LUSAS to aid with the assessment.

Ultimately it was shown that with respect to the Fatigue Limit State, an upgrading of the upper superstructure for 25 tonne axle loads was possible provided that the structure was modified to include extra bearings and modified joints. However, in doing so, it would only have been possible to obtain a formal fatigue lifetime of 10-30 years. Because of this, a total replacement of the upper superstructure with new longitudinal and cross beams is to be carried out instead. This will then allow for 30 tonne axle loads and give a service lifetime of 100 years.

Updating of FE models and the benefits obtained

Ramboll and the Swedish National Rail Administration state in a published paper on the Forsmo Bridge: ‘Assessment results in the Ultimate Limit State and especially in the Fatigue Limit State are very sensitive to precise finite element modelling and as such it is not possible to assess bridge types like the Forsmo Bridge with sufficient precision without updating a finite element model using on-site measured data’.

"The combination of detailed and comprehensive finite element modelling using LUSAS, sensitivity analysis, on-site measurements and updating of the model has been proven to be essential to obtain accurate results. Once an exact model is obtained, more advanced assessments such as plastic analyses, fracture mechanical analysis, or probability-based safety analyses can be carried out with a far greater degree of confidence".

 


 

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